Sterling Systems & Controls, Inc.

Sterling Systems & Controls, Inc.

Industrial Automation

Sterling, Illinois 725 followers

Automation - Batching - Process - Systems

About us

Sterling Systems & Controls, Inc. has over 50 years of experience and a unique industrial application knowledge base. Is Your Process Hurting Profits? Sterling Systems provides full custom solutions designed with your operational processes in mind, service and support prior, during and long after the sale. Our talented engineering staff are not contract engineers, full time engineers with decades of experience. We provide the technology and experience to increase process efficiency and profits. Specialist in Automation, Weighing and Batching. Our reputation is earned. We are a premier provider of efficient solutions for automated batching systems, material weighing, bulk bag packaging and unloading, process controls, and plant automation. Sterling Systems & Controls provides process equipment hardware, automation software using PC’s or PLC’s, HMI/PC and electrical control panels, MCC’s and onsite service. We can deliver you a turnkey solution, or just provide you with one or more of the pieces. Sterling Systems & Controls is also a UL listed certified control panel builder for the USA and Canadian markets. Sterling Systems & Controls, Inc. – Unique to Your Process Sterling Systems and Controls, Inc. will create custom design, engineer and manufacture systems based on your exact needs. No two system solutions are the same. Today, our custom state-of-the-art designs utilize the latest technology specializing in weighing and batching systems, data management, as well as raw material and production data tracking. We offer our capabilities and services for OEM and end users alike.

Website
http://www.sterlingcontrols.com
Industry
Industrial Automation
Company size
11-50 employees
Headquarters
Sterling, Illinois
Type
Privately Held
Founded
1972
Specialties
Batching & Weighing Systems, Complete Plant Automation, Custom Material Handling Systems, Pellet Mill Automation, Blending & Mixing Process Control, Feedmill Automation, Rubber Compounding Batching Control, Micro Ingredient Batching Systems, Minor & Major Ingredient Batching Systems, Kitchen Semi Auto Batching Systems, Bulk Bag Unloaders, Bag Filling Stations, Bag Dump Stations, Grinding Control and Automation, Process Controls, and Process Automation

Locations

Employees at Sterling Systems & Controls, Inc.

Updates

  • Enhance Your Bakery Operations with Precision and Efficiency! In commercial bakeries, achieving consistent and accurate ingredient batches is crucial for top-notch bread quality. At Sterling Systems & Controls, we specialize in automated minor ingredient batching systems to help you advance your production process. In this example we use conveyor scales to ensure precise measurements at every stage of ingredient addition to each batch. There is no need for you to accept the errors, inconsistency, and problems in your manual batching process. Take a closer look! https://hubs.ly/Q02GL1RS0 Discover how our solutions can elevate your bakery’s performance. Contact us at 815-446-3337 today for a quote!

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  • Why there are so many "buzzwords" in weighing, batching and process controls? Sterling Systems & Controls is excited to announce the our new website Resource: a comprehensive repository of Terminology for material weighing, ingredient batching, process controls, and process automation! Whether you're a seasoned engineer or just diving into the field, our curated collection of key terms will streamline your understanding and enhance communication in industrial settings. From load cells and PID control to PLCs and SCADA systems, our database covers essential concepts essential for optimizing operations and driving efficiency. Understanding these terms is crucial for ensuring precision in processes like food manufacturing, pet food production, feed manufacturing, compounding, and more. Take a look, visit https://hubs.ly/Q02GzC7H0 today to explore and expand your knowledge base! #SterlingSystems

    • Terminology for Weighing, Batching, and Process Controls/Automation
  • Enhancing Safety Powder Handling and Processing: Adopt NFPA 652 Standards The cost of dust explosions in terms of people injured, lives lost, production downtime, fines, rebuilding costs, insurance .... is immense! Safety is paramount in any industry than handles and processes dry powder and other bulk solid materials, such as food processing and pet food manufacturing. The NFPA 652 sets the standard for managing combustible dust hazards and provides comprehensive guidelines that help identify vulnerabilities and implement robust safety measures. For a deeper dive into how NFPA 652 can safeguard your operations, check out our detailed blog post https://hubs.ly/Q02Gm0Y30. #SterlingSystems Contact us at 815-446-3337 or email info@sterlingcontrols.com to learn how we can assist in implementing these crucial safety measures. Let's prioritize safety together and protect our people, facilities, and communities. Share your story and thoughts below in comments! #SafetyFirst #NFPA652

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  • Calling all Operations and Engineering professionals in the Pet Food and Treat Manufacturing industry! Manual batching processes often lead to operator errors, such as inaccuracies in ingredient weighing and missed ingredients, slowing down production schedules, increasing scrap costs, jeopardizing brand loyalty, and posing product safety risks. Sterling Systems & Controls has a solution for you with our Hand Prompt Batching Stations, advanced semi-automatic batching that controls operator accuracy and the manual process! One of our Pet Treat manufacturing customers, Mountain Country Foods, has several of these systems. Visit https://hubs.ly/Q02GgK1D0 and review their testimony! Connect with us to explore how our innovative solutions can empower your operations for greater reliability and productivity. Give us a call at 815-446-3337 or email at info@sterlingcontrols.com to see how we can help you achieve results. #SterlingSystems #PetFoodMnufacturing

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  • Exciting News from Sterling Systems & Controls! Sterling Systems & Controls excels in process controls, automation, material weighing, and ingredient batching across diverse industries. With over 50 years of expertise, we specialize in custom-engineered solutions that optimize manufacturing processes. Our Expertise: - Process Controls and Automation: We design cutting-edge solutions for agriculture, food processing, and chemicals. - Material Weighing and Ingredient Batching: Precision solutions for efficient production processes. Industry Focus: - From baking and food processing to animal feed, pet food manufacturing, chemicals, rubber/plastics and more, our innovative solutions are tailored to specific operational needs. Recent Success: - We partnered with OTECH Corporation, delivering two automated ingredient batching systems and a comprehensive Automated Controls System. This optimized their production lines, boosting efficiency and showcasing our mutual commitment to excellence. Looking Forward: Explore how Sterling Systems & Controls can optimize your operations. Visit https://hubs.ly/Q02G0bQ60, call 815-446-3337, or message us on LinkedIn to start a conversation. Join the Conversation: Which specific challenge do you have that could benefit most from advanced automation solutions like those offered by Sterling Systems & Controls? Share your thoughts below!

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  • 🌟 Enhancing Process Control and Automation: Attracting and Retaining High-Tech Skilled Workers in Pet Food Manufacturing and Food Processing 🌟 In today's dynamic industries staying ahead means embracing innovation at every turn. One way to attract/retain top-tier talent is investing in advanced process control and automation systems, backed by comprehensive training from the supplier, such as Sterling Systems & Controls,https://hubs.ly/Q02FPLT80. Call us today at 815-446-3337 or email at info@sterlingcontrols.com, mention this post and ask for your free white paper on selecting a systems integrator! 🔧 **Driving Efficiency and Precision**: Upgrading to cutting-edge automation technologies ensures precise process control, enhancing your product consistency and quality while minimizing waste. This operational efficiency boosts productivity and aligns with sustainable practices. 🚀 **Appealing to Tech-Savvy Professionals**: Skilled workers seek roles that allow them to leverage the latest technologies. By partnering with a process control/automation supplier who offers robust training programs, you can empower your teams to master these advanced systems. 🎓 **Continuous Learning and Development**: Training extends beyond initial implementation for your new workers. Supplier-provided training can equip your employees with the skills to operate and innovate within your automation confidently. This ongoing training support enhances job satisfaction and cultivates a culture of continuous improvement. 🌐 Remote Monitoring and Data Analytics: Modern automation systems enable remote monitoring and real-time data collection and management, providing actionable insights that drive informed decision-making. This capability enhances operational agility and offers professionals the chance to engage in data-driven strategies. 🌱 Supporting Career Growth and Development: Investing in process control and automation isn't just about immediate gains; it's an investment in the future of both the industries you serve and your workforce. By fostering an environment where your employees can continually learn and apply new technologies, you empower your employee teams to grow. 🔍 **Looking Ahead**: As a pioneer in either the pet food manufacturing or food processing market sectors, you recognize that investing in process control and automation isn't just about technology—it's about investing in your people. Through robust training initiatives you enhance operational excellence and nurture a skilled workforce. Let's forge ahead in transforming your pet food manufacturing or food processing business with advanced process control and automation, supported by continuous learning opportunities. Together, we can attract, retain, and empower your needed high-tech talent. #PetFoodIndustry #FoodProcessing #Automation #ProcessControl #Innovation #TechTalent #Manufacturing #ContinuousLearning #LinkedInPost #SterlingSystems

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  • 🌟 Enhance Your Bakery Production with Sterling Systems & Controls, Inc.! 🍞 At Sterling Systems & Controls, Inc., we specialize in advanced automation solutions tailored for bakeries and food manufacturing. From raw material handling to batch weighing, mixing, and beyond, our bakery batching systems and automated solutions ensure seamless integration and enhanced productivity. Key offerings include: - Automated receiving of raw materials - Precise weighing and mixing capabilities - Powder batching systems - Control of process equipment Whether you need an individual bakery batching system or integration of multiple process equipment and systems, we've got you covered. Our expertise extends to: - Raw material handling (pneumatic, mechanical conveying) - Liquid weighing and metering systems - Bulk bag unloading - Micro, minor, and major ingredient weighing and batching Our integrated automation solutions feature: - Data management and lot tracking - Remote access for managing ingredients, formulas, schedules, and more - Historical data reports and process analyses - Monitoring of key processes and alarm conditions With our PC and PLC control systems, we bridge operational processes seamlessly with your business systems, ensuring efficient production and quality control. Trust Sterling Systems & Controls, Inc. to optimize your bakery production processes for maximum quality and cost efficiency. https://hubs.ly/Q02FBmRz0 Contact us today at 815-446-3337 to discuss your specific needs and discover how our solutions can elevate your bakery operations! 🚀 #BakeryAutomation #FoodManufacturing #BatchingSystems #AutomationSolutions #SterlingSystems

    Automated Bakery Batching Systems & Custom Solutions

    Automated Bakery Batching Systems & Custom Solutions

    https://sterlingcontrols.com

  • 🌿 Considering an Automatic Micro Ingredient Batching System for your animal feed manufacturing process? Here are the top 5 things to look for from Sterling Systems & Controls: 1️⃣ Accuracy: Ensure precise measurement and dispensing of micro, minor, and bulk ingredients to maintain product quality and consistency. 2️⃣ Scalability/Flexibility: Adaptable to handle a wide range of ingredients and batch sizes, accommodating varying formulations. 3️⃣ Traceability: Robust tracking and reporting capabilities to meet regulatory requirements and ensure accountability. 4️⃣ Integration: Seamless integration with existing systems, such as ERP systems for data management and analytics, for smooth operation and minimal downtime. 4️⃣ Speed and Capacity: The custom-engineered ingredient system must use multiple scales being fed by 1 to six ingredient feeders. The multiple scaling approach will ensure meeting your current batch rate and capacity, while being expandable for future capacity requirements! www.sterlingcontrols.com Give Sterling Systems & Controls a call today and request a quote! 815-446-3337 #AnimalFeed #BatchingSystem #ManufacturingEfficiency #FeedIndustry #SterlingSystems

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  • 🌟 Exciting Innovations in Food Processing! 🌟 At Sterling Systems & Controls, Inc., we're proud to showcase one of our custom-engineered automatic ingredient batching systems, designed to revolutionize food processing efficiency. 🍽️ 🔍 In this video, witness our state-of-the-art tote "denester" in action at the front end of our minor ingredient batching system. This technology ensures seamless integration and precise handling of minor ingredients, optimizing production workflows for our valued clients in the food industry. 🛠️ 🌐 With our commitment to innovation and reliability, we're transforming the way food processors manage ingredient batching, enhancing accuracy, reducing waste, and maximizing operational efficiency. 💡 🎥 Watch the video and discover how our solutions can elevate your production capabilities: https://hubs.ly/Q02FhRgb0 #FoodProcessing #Innovation #Manufacturing #EngineeringExcellence #CustomSolutions #Automation #Efficiency Join us in shaping the future of food processing technology! 🚀

    DENESTER OPERATION 2

    https://www.youtube.com/

  • 🌟 Attention Southeast U.S. Bakers: Say goodbye to manual weighing/batching errors! 🌟 We are thrilled to bring the innovation of Sterling Systems & Controls' Semi-Automatic Hand Prompt Batching Stations to the Southeast United States! 🥖🍰 https://hubs.ly/Q02F0VwF0 🔍 **Why switch?** Manual processes can lead to costly mistakes and inconsistent batches. Our Semi-Automatic Hand Prompt Batching Stations automate your ingredient weighing and batching process, ensuring precision and quality in every mix. ✅ **Benefits:** - **Eliminate Errors:** Reduce human error with automated, guided batching. - **Consistency:** Achieve uniformity in all batches. Improve consistency and brand loyalty. - **Efficiency:** Streamline operations, save time, eliminate scrap. - **Quality Control:** Maintain high standards with accurate ingredient measurements. - **ADAPTS TO YOUR PROCESS:" Configurable system fits your process! Have it YOUR way. - **No Subscription or Annual Contract:** Unlike other brands, you don't keep paying for it. - **Scalable:** Using SQL database the system is scalable for your future. - **ROI:** Maximize ROI with the Semi-Automatic Hand Prompt Batching Station. Join the revolution and enhance your bakery's productivity and product quality with Sterling Systems & Controls Semi-Automatic Hand Prompt Batching Station. Give us a call today! at 815-446-3337 and ask to speak with our Eastern Regional Manager, Mr. Brendon McGehee. Let's bake better together in the Southeast! 🍞✨ Brief Demo Video: https://hubs.ly/Q02F0-9n0 #BakingIndustry #Automation #QualityControl #SterlingSystems #Efficiency #Innovation #BatchingSolutions #SoutheastBakers

    Automated Batch Processing System | Batch Stations

    Automated Batch Processing System | Batch Stations

    https://sterlingcontrols.com

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